Design of bespoke equipment in steel, stainless steel and aluminium for industrial clients
Renowned for its expertise in the metalworking sector, GMI and its subsidiary ITS design and manufacture welded steel structures and assemblies – ranging from small to large, and from simple to complex – for all sectors of industry in France and internationally.
Much more than just a subcontractor specialising in welded metal fabrication (100 % French manufacturing), GMI supports you throughout the design and production of your prototypes, as well as the mass production of complete or partial metal sub-assemblies.
From single-off parts to mass production, GMI supports industrial buyers and project managers in the production of metal parts, frames, assemblies and sub-assemblies made from steel, stainless steel and aluminium, intended for a wide range of markets: agricultural machinery, specialised vehicles, supply chain, the environment, waste treatment, energy, defence and industrial equipment.
Thanks to our in-house engineering départment and our workshops specialising in laser cutting, folding, bending, MIG/MAG/TIG and laser welding, paint finishing and assembly, GMI delivers metal assemblies that are ready for integration, quality-assured and suitable for mass production.
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The strength of our manufacturing capabilities
– Unrivalled industrial capacity: with 50,000 m² of workshop space and 120 tonnes of steel processed every day, Groupe Maillard Industrie is a leading player in the metal fabrication sector in France.
– Our in-house engineering Department: a team of 45 technicians and engineers supports you right from the co-design phase to optimise your costs and ensure the feasibility of your metal structures.
– Key figures on our production capacity:
Our skills at a
glance
In-house engineering Departments
Laser cutting
(tube and sheet)
Cutting / Folding / Bending
MIG/MAG and TIG robotised and
manual welding
Finishing / painting
Assembly
The equipment allows the shaping of tubes or sheets and meets a wide range of manufacturing requirements for metal parts and finished or semi-finished assemblies. Our experience in welding ensures quality and productivity.
Main industrial equipment
Shearers: cutting width 3000 mm, up to 12 mm
Press brake: Apron length 4000 mm
Punching Machine: Up to 12 mm, width 120 mm
Band saws: 6000 mm length, max. square profile 300x 100 mm, max. diameter 180 mm
Large-format bending machine: maximum workpiece length 6,000 mm; steel: max. Ø 50.8 mm up to 2 mm; stainless steel: max. Ø 45 mm up to 2,5 mm; drawn steel: 4 to 18 mm; 3 multi-radius/multi-stage tracks
Welding: high-capacity welding workshops, equipped with semi-automatic and robotic stations
Our welding expertise meets all requirements for steel, stainless steel and aluminium.
To meet the manufacturing needs of medium and large production runs in a highly competitive manner, we have a high-capacity welding plant, equipped with semi-automatic and robotic stations.
Key industrial equipment
— 70 MIG, MAG and TIG stations
— 1 laser welding booth
— 6 welding robots
— pulsed welding
— pendulum robots
— 2-axis linear robots
— modular work tables
— high-capacity dimensional production
Completion – Finishing
We are equipped to offer aesthetic finishes and technical coatings on all your projects, in particular paint and marking finishes, stainless steel polishing, anti-corrosion treatment…
For your aesthetic parts, we have an automated polyester epoxy powder paint line and a liquid paint booth.
Main industrial equipment
— Polyester epoxy powder paint line: 32 cradles – 2000 x 2000 x 3000 mm – 400 hours of salt spray resistance
— Large dimension liquid paint booth: 7000 x 3000 x 3000 mm
— Blasting centre: 2000 x 2000 x 2000 mm
Assembly, fitting and logistics
We carry out assembly operations in a dedicated workshop to deliver finished assemblies to you. We have the capacity to produce finished products involving the assembly of accessories, the integration of complex components and functions, as well as the logistical management of your metal parts or mechanically welded assemblies.
Main assembly and fitting operations
— Assembly to drawings: chassis components, mechanical components, various accessories (screwing, drilling, fitting inserts, riveting, bolting, etc.)
— Fitting of components: springs, hinges, wheels, castors, locks, mechanical components (bearings, pins, axles), on-board power systems
— Robot: robot-assisted assembly of sub-assemblies and finished metal parts, with measurement reports and quality control.
Analysis and monitoring
To ensure the compliance and reliability of your mechanically welded components, we carry out all analyses and inspections in-house, using state-of-the-art measuring equipment and teams qualified to the leading international welding standards.
Measurement and inspection equipment:
— Portable 3D scanner
— 3D measuring arm
— Paint coating thickness gauge
— Material strength testing
— Structural analysis of materialsOur qualifications:
— QMOS and DMOS procedures for the validation of our welding procedures
— Welder qualification in accordance with ISO 9606-1
— Operator qualification in accordance with ISO 14732
— Welding supervision in accordance with ISO 14731
Environmentally responsible approach
To minimise the environmental impact of our mechanical welding operations, GMI has always been committed to an eco-responsible approach:
— Eco-design of our products
— Optimisation of all raw materials used (steel, stainless steel, aluminium, etc.) in our production processes
— Recovery of our end-of-life products for material recovery (carry-over, retrofit, reuse).The life cycle of our products forms part of a virtuous cycle:
– Collection of end-of-life products: assessment, collection and transport
– Product management: logistics and storage
– Processing at our recycling facility: dismantling, sorting, washing
– Processing of recovered materials: reuse or transfer to recycling channels